Services

Engineering smarter, lighter, cleaner solutions. Innovation drives everything we do at Mayco International. Our advanced development teams combine creativity and engineering precision to deliver products that are cost-effective, sustainable, and value-driven.

Breakthrough Lightweight
Technologies

BioForm

100 % green material (50% bio, 50% recycled).

→ 50 % lighter weight,
45 % lower CO₂.

BioJect

Circular-economy substrate for
injection molding.

→ 5 % lighter weight, 25 % lower CO₂,
40 % green content.

PolyForm

Recyclable load-floor alternative to Baypreg.

→ 32 % lower CO₂, 10 % lighter weight, 25 % green content.

Structural Injection Compression (SIC)

Replaces magnesium or steel parts.

→ 70 % lower CO₂, 65 % lighter weight, up to 30 % green material.

PolyUrethane Reactive Overmold (PRO)

Color match and clear PUR options with high gloss and grained finishes in one component.

→ 90% VOC reduction over typical paint

From Idea to Launch

1

Assessment

We study requirements, budget, and sustainability goals to identify the best solution.

2

Development

Engineers and designers collaborate to combine the right materials and processes for maximum value.

3

Testing

Rigorous validation ensures reliability and verifies environmental performance.

4

Launch

Precision manufacturing delivers products that meet or exceed expectations—on time and on budget.

Engineering Excellence

Full Design Capabilities

From consoles to overhead systems, with 24-hour global engineering support.

Grains, textures, and finishes that meet the highest aesthetic and functional standards.

Advanced simulations to optimize structure, mold filling, and durability.

CMM, FARO ARM, and 3D scanning ensure accuracy and quality.

On-site 3D printing and CNC machining accelerate design validation.

Innovation and stewardship go hand-in-hand at Mayco.

Advanced Manufacturing

Injection Molding

Precision parts with proven machines and the latest process innovations.

Thermocompression

Produces lightweight BioForm and PolyForm materials; can integrate with injection molding in one step. Learn more

Assembly & Sequencing

Skilled craftsmanship and build-to-broadcast services for flawless final products. Learn more

Testing Lab

In-house labs equipped for airflow, noise, flammability, vibration, and durability testing.

Continuous conformance testing and partnerships with MGA Research and Intertek ensure every component meets strict safety and performance standards.

The Mayco Advantage

Innovation isn’t a department—it’s how we work. By combining advanced engineering, continuous training, and sustainable practices, Mayco International delivers lighter, stronger, smarter solutions for the automotive world.

Let's Build Something Together

Whether you’re starting with a sketch or a full CAD model, Mayco International can bring your vision to life—faster, smarter, and more sustainably.